Abstract
A suction-cup vacuum gripping tool comprising one tool-change interface, three suction cups, one plant vacuum connection, one isolation valve, one manifold, one pressure sensor and one blow-off valve. When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.
1. Purpose and arrangement
[0001]This disclosure describes a suction-cup vacuum gripping tool: three suction cups carried on a tool-change interface, fed by a plant vacuum connection. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, clearing the face at release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.
2. Components, construction and connections
[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.
[0003]Three suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of three follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.
[0004]One plant vacuum connection. The plant vacuum connection takes vacuum from the plant line, so the tool carries no generator of its own.
[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.
[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has three outlets.
[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.
[0008]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given after set-down.
[0009]The suction cups are carried on the tool side of the tool-change interface.
[0010]The manifold is fixed to the tool side of the tool-change interface.
[0011]The isolation valve is placed in the line from the plant vacuum connection, so that closing the valve cuts the whole circuit from the supply.
[0012]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.
[0013]Each manifold outlet feeds one suction cup by its own vacuum line, so that the three outlets feed three suction cups.
[0014]The pressure sensor is tapped into the line between the plant vacuum connection and the distribution and reads the pressure of the whole circuit.
[0015]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.
[0016]The robot side of the tool-change interface is bolted to the robot flange.
[0017]The blow-off valve is fed from the compressed air supply of the cell.
[0018]The isolation valve and the blow-off valve are switched by the cell controller; the pressure sensor reports to the cell controller.
3. Operating sequence and conditions
[0019]
- When the suction cups reach the workpiece, the suction cups are evacuated by the plant vacuum connection.
[0020]
- When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.
[0021]
- The workpiece may not be lifted unless the pressure sensor signals a secure grip.
[0022]
- After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller.
[0023]
- While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.
[0024]
- After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.
[0025]
- The workpiece is held until the blow-off valve has opened the circuit.
[0026]The cell controller reads the pressure sensor (the common supply line) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.
4. Parameters and operating assumptions
[0027]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: three (sets how many lines can be fed from one inlet); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).
[0028]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.
[0029]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.
[0030]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.
5. Provenance and status
[0031]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-10259123-B2, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-8006968-B2, US-8132312-B2; their text is not reproduced, and the description above is generated from the structure of the combination.
6. Correction notice
[0032]This publication supersedes OT-2026-000003495, whose text described this arrangement with defects recorded in the quality register at https://opentechnical.org/qa/. The earlier publication is unchanged and remains public. Changes made to reach a consistent configuration: per-zone measurement without zones changed to the supply line; suction_cup material 'rubber' is not offered by the library; the source-stated value 'polyurethane' is used.