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OpenTechnical

OT-2026-000065864

Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, supply line pressure sensor, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
43ec285f337e46053e631a7a4ca8e7ab4d639a19e8e79863d5f77d1f12733fc2

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold, one pressure sensor, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0010]The bellows cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0014]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0015]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0016]The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit.

[0017]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0023]The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0024]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0025]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0026]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0027]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0028]

  • After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller.

[0029]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0030]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0031]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0032]The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0033]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0034]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0035]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0036]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0037]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000065864, “Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, supply line pressure sensor, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:49:29 UTC, https://opentechnical.org/p/OT-2026-000065864.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000065864" title: "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, supply line pressure sensor, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:49:29.817056Z" canonical_url: "https://opentechnical.org/p/OT-2026-000065864" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, supply line pressure sensor, sustained blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold, one pressure sensor, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0014] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0015] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0016] The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit. [0017] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0023] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0032] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0033] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0034] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0035] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000065864 Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, supply line pressure sensor, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:49:29.817056Z Permanent URL: https://opentechnical.org/p/OT-2026-000065864 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold, one pressure sensor, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0014] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0015] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0016] The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit. [0017] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0023] The isolation valve, the blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0024] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0025] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0026] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0027] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0028] - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. [0029] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0030] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0031] - The workpiece is held until the blow-off valve has opened the circuit. [0032] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0033] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0034] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0035] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0036] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0037] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000065864 Published 2026-09-17T08:49:29.817056Z https://opentechnical.org/p/OT-2026-000065864 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold, one pressure sensor, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. 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OpenTechnical

OT-2026-000065865

Four cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, manifold pressure sensor, vented after set-down, on a tool changer

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Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
cb4fe21ac39f8393bb647362abed65b0cb9c20cd3e4e31c30e53e4857ea3eb60

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, one isolation valve, one manifold, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0009]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0010]The suction cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The vacuum pump is fixed to the tool side of the tool-change interface.

[0013]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0014]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0015]Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups.

[0016]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0017]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0018]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The pump motor is supplied from the electrical supply of the cell.

[0021]The isolation valve and the vent valve are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0022]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0023]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0024]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0025]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0026]

  • After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller.

[0027]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0028]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0029]

  • The workpiece is held until the vent valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (the manifold) and the contact detector (on the gripping face) and commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0032]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0033]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0034]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000065865, “Four cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, manifold pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:49:29 UTC, https://opentechnical.org/p/OT-2026-000065865.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000065865" title: "Four cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, manifold pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:49:29.817056Z" canonical_url: "https://opentechnical.org/p/OT-2026-000065865" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "isolation valve" - "manifold" - "pressure sensor" - "contact detector" - "vent valve" - "common isolation" --- # Four cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, manifold pressure sensor, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, one isolation valve, one manifold, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0009] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The vacuum pump is fixed to the tool side of the tool-change interface. [0013] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0014] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0015] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0016] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0017] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0018] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The isolation valve and the vent valve are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0030] The cell controller reads the pressure sensor (the manifold) and the contact detector (on the gripping face) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0032] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000065865 Four cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, manifold pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:49:29.817056Z Permanent URL: https://opentechnical.org/p/OT-2026-000065865 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, one isolation valve, one manifold, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the flat form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0009] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The vacuum pump is fixed to the tool side of the tool-change interface. [0013] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0014] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0015] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0016] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0017] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0018] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The isolation valve and the vent valve are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0022] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0023] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0024] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0025] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0026] - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. [0027] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0028] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0029] - The workpiece is held until the vent valve has opened the circuit. [0030] The cell controller reads the pressure sensor (the manifold) and the contact detector (on the gripping face) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: flat (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0032] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000065865 Published 2026-09-17T08:49:29.817056Z https://opentechnical.org/p/OT-2026-000065865 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, one isolation valve, one manifold, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000065865", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 34, "words": 1139 }, "figures": [], "files": [ { "bytes": 18967, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "1ccd03e5bcbcba6101418cd254ab38f2192192b1ed09b18e9dac99c49250e551" }, { "bytes": 8350, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "edb150bbae0625ef403755da6831d782c99451f2456ea8315f7d4255401e37ec" }, { "bytes": 8032, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "cb4fe21ac39f8393bb647362abed65b0cb9c20cd3e4e31c30e53e4857ea3eb60" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000065865/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "vacuum pump", "isolation valve", "manifold", "pressure sensor", "contact detector", "vent valve", "common isolation" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000065865", "published_at": "2026-09-17T08:49:29.817056Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, manifold pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae8e-80d2-71bc-a222-577df557877b" } GRWPxcdkLC/xziF9pCp8c8XPxtrWDjrErATknu8JI2iztjyloD60C6lJANfeLNS8eWoR8QGRtAz5c74ZT5ISDA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: GRWPxcdkLC/xziF9pCp8c8XPxtrWDjrErATknu8JI2iztjyloD60C6lJANfeLNS8eWoR8QGRtAz5c74ZT5ISDA== {"files":[{"bytes":18133,"name":"index.html","sha256":"2ac70c2bd16a6d9837fd29846d8738a9098ff79582dd6f3939cc9bd9cf575eeb"},{"bytes":7755,"name":"publication.md","sha256":"f6f73b32c58f1007bbc40ade06e3f93eb7038c5cc28a91b816fb3bd7672eead7"},{"bytes":7442,"name":"publication.txt","sha256":"f3ed5be7921b69a812949b42004b459cdb30527baaff427894d23ef17877e395"},{"bytes":2797,"name":"manifest.json","sha256":"53e2f69c53e5c0d12532a34d60545d93e4e2cb629313235996a5b5a9729b096c"},{"bytes":89,"name":"manifest.sig","sha256":"ff6db028f2c2b1ae5a549aa8098d971a47fcbaea5923518a40d1300b35774787"},{"bytes":227,"name":"manifest.sig.txt","sha256":"420a1c27f236b265b252674d047b4ffa68d50b9cebdc2a34153bd34eeeb89238"}],"publication_id":"OT-2026-000065866"} Four pad foam vacuum gripper, four outlet manifold, pump fed, supply line pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000065866
OpenTechnical

OT-2026-000065866

Four pad foam vacuum gripper, four outlet manifold, pump fed, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
f3ed5be7921b69a812949b42004b459cdb30527baaff427894d23ef17877e395

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one vacuum pump, one manifold, one pressure sensor, one contact detector and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The foam pads are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The vacuum pump is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads.

[0014]The pressure sensor is tapped into the line between the vacuum pump and the distribution and reads the pressure of the whole circuit.

[0015]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0016]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The pump motor is supplied from the electrical supply of the cell.

[0019]The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0020]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0021]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump.

[0022]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0023]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0024]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0025]

  • The workpiece is held until the vent valve has opened the circuit.

[0026]The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0027]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0028]The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area.

[0029]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0030]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0031]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000065866, “Four pad foam vacuum gripper, four outlet manifold, pump fed, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:49:29 UTC, https://opentechnical.org/p/OT-2026-000065866.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000065866" title: "Four pad foam vacuum gripper, four outlet manifold, pump fed, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:49:29.817056Z" canonical_url: "https://opentechnical.org/p/OT-2026-000065866" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "manifold" - "pressure sensor" - "contact detector" - "vent valve" - "contact sensing" - "electric actuation" --- # Four pad foam vacuum gripper, four outlet manifold, pump fed, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one vacuum pump, one manifold, one pressure sensor, one contact detector and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The foam pads are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0014] The pressure sensor is tapped into the line between the vacuum pump and the distribution and reads the pressure of the whole circuit. [0015] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0028] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0029] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000065866 Four pad foam vacuum gripper, four outlet manifold, pump fed, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:49:29.817056Z Permanent URL: https://opentechnical.org/p/OT-2026-000065866 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one vacuum pump, one manifold, one pressure sensor, one contact detector and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of open cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The foam pads are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0014] The pressure sensor is tapped into the line between the vacuum pump and the distribution and reads the pressure of the whole circuit. [0015] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0020] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0021] - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. [0022] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0023] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0024] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0025] - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: open cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0028] The open-cell foam passes air through its whole face, so an uncovered part of the face draws air through the pad itself; the supply is sized for that continuous flow and the pad relies on flow restriction through the foam, not on a seal, to hold vacuum behind a covered area. [0029] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0030] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0031] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000065866 Published 2026-09-17T08:49:29.817056Z https://opentechnical.org/p/OT-2026-000065866 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one vacuum pump, one manifold, one pressure sensor, one contact detector and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000065866", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 31, "words": 1059 }, "figures": [], "files": [ { "bytes": 18133, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "2ac70c2bd16a6d9837fd29846d8738a9098ff79582dd6f3939cc9bd9cf575eeb" }, { "bytes": 7755, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "f6f73b32c58f1007bbc40ade06e3f93eb7038c5cc28a91b816fb3bd7672eead7" }, { "bytes": 7442, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "f3ed5be7921b69a812949b42004b459cdb30527baaff427894d23ef17877e395" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000065866/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "vacuum pump", "manifold", "pressure sensor", "contact detector", "vent valve", "contact sensing", "electric actuation" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000065866", "published_at": "2026-09-17T08:49:29.817056Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four pad foam vacuum gripper, four outlet manifold, pump fed, supply line pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae8e-80d2-77c3-b96e-32b58119fa34" } QF7eNS5ZoIjdMi93at+Q7tUvnwUvVJpjIqCgigHZysf7y7CwYU1Cx7dI9NoHkSUt47+bIaiAktNo2xeuVMqmAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: QF7eNS5ZoIjdMi93at+Q7tUvnwUvVJpjIqCgigHZysf7y7CwYU1Cx7dI9NoHkSUt47+bIaiAktNo2xeuVMqmAw== {"files":[{"bytes":20858,"name":"index.html","sha256":"bc62da3af82f3d247c05f11b991c1e9e6b14fe80a30504bdae3d20420b898e72"},{"bytes":10026,"name":"publication.md","sha256":"1df44a3dd00fdf37b30829d368e1faaa0ce4030898e8d7465129974bd2bff3a2"},{"bytes":9729,"name":"publication.txt","sha256":"6c7937b5782266cef921e0a100dc05b0eb460cdbfd05022a47240d3b0b3ba522"},{"bytes":2861,"name":"manifest.json","sha256":"a921fd03540e65fa761938991d17463236dd7d1f6bac7eb9e206b22e952f60f6"},{"bytes":89,"name":"manifest.sig","sha256":"38ef089a20f217e79ba6c1b17c8ec3a7488469fb9ef1c1bc2083d659e5edacb2"},{"bytes":227,"name":"manifest.sig.txt","sha256":"2aa0de46cfba9239ede9174c58d1306d49eaf125895bc18b66fe74120d4e8b16"}],"publication_id":"OT-2026-000065867"} Foam pad vacuum gripper, four zone face, per zone isolation, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down - OpenTechnical OT-2026-000065867
OpenTechnical

OT-2026-000065867

Foam pad vacuum gripper, four zone face, per zone isolation, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
6c7937b5782266cef921e0a100dc05b0eb460cdbfd05022a47240d3b0b3ba522

Abstract

A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, four isolation valves, four zone branches, four pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]Four isolation valves. Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of four follows from the arrangement: one valve per zone branch. Isolation is per zone.

[0006]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0007]Four pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of four follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The foam pad is carried on the tool side of the mounting flange.

[0011]The ejector is fixed to the tool side of the mounting flange.

[0012]The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0013]One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum.

[0014]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0015]One pressure sensor is tapped into each zone line downstream of that zone's isolation valve, so that each of the four sensors reads its own zone and no other.

[0016]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0017]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0018]The robot side of the mounting flange is bolted to the robot flange.

[0019]The ejector is fed from the compressed air supply of the cell.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The isolation valves and the blow-off valve are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0022]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0023]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0024]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0025]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0026]

  • When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller.

[0027]

  • While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the ejector.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the gripping face) and commands the blow-off valve, the isolation valves; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close.

[0034]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0035]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0036]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0037]A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens.

[0038]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0039]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000065867, “Foam pad vacuum gripper, four zone face, per zone isolation, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down,” published September 17, 2026 at 08:49:29 UTC, https://opentechnical.org/p/OT-2026-000065867.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000065867" title: "Foam pad vacuum gripper, four zone face, per zone isolation, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down" published_at: "2026-09-17T08:49:29.817056Z" canonical_url: "https://opentechnical.org/p/OT-2026-000065867" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "mounting flange" - "foam pad" - "ejector" - "isolation valve" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Foam pad vacuum gripper, four zone face, per zone isolation, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down ## Abstract A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, four isolation valves, four zone branches, four pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **Four isolation valves.** Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of four follows from the arrangement: one valve per zone branch. Isolation is per zone. [0006] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0007] **Four pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of four follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the mounting flange. [0011] The ejector is fixed to the tool side of the mounting flange. [0012] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0013] One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] One pressure sensor is tapped into each zone line downstream of that zone's isolation valve, so that each of the four sensors reads its own zone and no other. [0016] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the mounting flange is bolted to the robot flange. [0019] The ejector is fed from the compressed air supply of the cell. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The isolation valves and the blow-off valve are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller. - While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the ejector. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the gripping face) and commands the blow-off valve, the isolation valves; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close. [0034] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0035] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0036] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0037] A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens. [0038] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0039] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000065867 Foam pad vacuum gripper, four zone face, per zone isolation, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down Published: 2026-09-17T08:49:29.817056Z Permanent URL: https://opentechnical.org/p/OT-2026-000065867 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, four isolation valves, four zone branches, four pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a mounting flange, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] Four isolation valves. Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of four follows from the arrangement: one valve per zone branch. Isolation is per zone. [0006] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0007] Four pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of four follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the mounting flange. [0011] The ejector is fixed to the tool side of the mounting flange. [0012] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0013] One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] One pressure sensor is tapped into each zone line downstream of that zone's isolation valve, so that each of the four sensors reads its own zone and no other. [0016] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the mounting flange is bolted to the robot flange. [0019] The ejector is fed from the compressed air supply of the cell. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The isolation valves and the blow-off valve are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0022] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0023] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0024] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0025] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0026] - When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller. [0027] - While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the ejector. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the gripping face) and commands the blow-off valve, the isolation valves; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close. [0034] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0035] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0036] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0037] A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens. [0038] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0039] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000065867 Published 2026-09-17T08:49:29.817056Z https://opentechnical.org/p/OT-2026-000065867 { "abstract": "A zoned vacuum gripping tool comprising one mounting flange, one foam pad, one ejector, four isolation valves, four zone branches, four pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. 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OpenTechnical

OT-2026-000065868

Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, supply line pressure sensor, sustained blow-off after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
68bc0521b72016829c93dcd7be9016573019bf1ef32204aed48db202c3ad90b8

Abstract

A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold, one pressure sensor, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0010]The bellows cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The ejector is fixed to the tool side of the tool-change interface.

[0013]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0014]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0015]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0016]The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit.

[0017]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The isolation valve and the blow-off valve are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0026]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0027]

  • After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller.

[0028]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0029]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0030]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0031]The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0032]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0033]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0034]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0035]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0036]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000065868, “Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, supply line pressure sensor, sustained blow-off after set-down, on a tool changer,” published September 17, 2026 at 08:49:29 UTC, https://opentechnical.org/p/OT-2026-000065868.

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Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000065868" title: "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, supply line pressure sensor, sustained blow-off after set-down, on a tool changer" published_at: "2026-09-17T08:49:29.817056Z" canonical_url: "https://opentechnical.org/p/OT-2026-000065868" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "bellows compliant vacuum tool" - "tool-change interface" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, supply line pressure sensor, sustained blow-off after set-down, on a tool changer ## Abstract A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold, one pressure sensor, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0014] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0015] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0016] The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit. [0017] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The isolation valve and the blow-off valve are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0031] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0032] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0033] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0034] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000065868 Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, supply line pressure sensor, sustained blow-off after set-down, on a tool changer Published: 2026-09-17T08:49:29.817056Z Permanent URL: https://opentechnical.org/p/OT-2026-000065868 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold, one pressure sensor, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a tool-change interface, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, taking up height differences at the face and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has one fold. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0010] The bellows cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The ejector is fixed to the tool side of the tool-change interface. [0013] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0014] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0015] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0016] The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit. [0017] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The isolation valve and the blow-off valve are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0026] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0027] - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. [0028] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0029] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0030] - The workpiece is held until the blow-off valve has opened the circuit. [0031] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0032] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); folds of the bellows cups: one (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0033] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0034] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0035] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0036] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000065868 Published 2026-09-17T08:49:29.817056Z https://opentechnical.org/p/OT-2026-000065868 { "abstract": "A bellows-cup vacuum gripping tool comprising one tool-change interface, four bellows cups, one ejector, one isolation valve, one manifold, one pressure sensor, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000065868", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 36, "words": 1260 }, "figures": [], "files": [ { "bytes": 19896, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "1df5791a568bed6ff2fa933b44cdc294f3785685ce60953883c05b2618be9bfc" }, { "bytes": 9133, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "fdf341a4192bdd1f62d8dbe35cf79da56933d3028d88f501a8d27634e3aea002" }, { "bytes": 8779, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "68bc0521b72016829c93dcd7be9016573019bf1ef32204aed48db202c3ad90b8" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000065868/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "tool-change interface", "bellows cup", "ejector", "isolation valve", "manifold", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000065868", "published_at": "2026-09-17T08:49:29.817056Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, supply line pressure sensor, sustained blow-off after set-down, on a tool changer", "uuid": "01a0ae8e-80d2-7717-ae04-547f2007f71f" } 8m00m5zWU53dlQ8N7ABkfNfv8uffk3yV21DOViqUfiuJaGaNuM2cwzIE/1lCyr0i9NEz2HzgNWd4B+sXf/YpCA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 8m00m5zWU53dlQ8N7ABkfNfv8uffk3yV21DOViqUfiuJaGaNuM2cwzIE/1lCyr0i9NEz2HzgNWd4B+sXf/YpCA== {"files":[{"bytes":19216,"name":"index.html","sha256":"edb3f70f6a15ea2a2e755f09b99f8b9df8d6ef510fac834b584d8ac4357d326e"},{"bytes":8556,"name":"publication.md","sha256":"f0ad7361c56fdd0228007bcefb478a300e2f65f237b7b567fd93edf77f511e7d"},{"bytes":8238,"name":"publication.txt","sha256":"5955a6860a235a062209ce440bf42e78e74033d921fa194521736c7994aba65d"},{"bytes":2849,"name":"manifest.json","sha256":"4e7a8da843560ceb2c1e9ea95df02c7da512bbd795886bccb30a64623540c828"},{"bytes":89,"name":"manifest.sig","sha256":"41bb72756ec24e1bc9f7262d87e91865e0860d361fdfdd65c3428882f7f54687"},{"bytes":227,"name":"manifest.sig.txt","sha256":"bb8bc4c457d6e19e8ee36b624462b669962359588140a13b0a75a0294d652d06"}],"publication_id":"OT-2026-000065869"} Four cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, manifold pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000065869
OpenTechnical

OT-2026-000065869

Four cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, manifold pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
5955a6860a235a062209ce440bf42e78e74033d921fa194521736c7994aba65d

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, one isolation valve, one manifold, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0009]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0010]The suction cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The vacuum pump is fixed to the tool side of the tool-change interface.

[0013]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0014]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0015]Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups.

[0016]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0017]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0018]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The pump motor is supplied from the electrical supply of the cell.

[0021]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0022]The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0026]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0027]

  • After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller.

[0028]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0029]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0030]

  • The workpiece is held until the vent valve has opened the circuit.

[0031]The cell controller reads the pressure sensor (the manifold) and the contact detector (on the gripping face) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0032]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0033]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0034]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0035]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000065869, “Four cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, manifold pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:49:29 UTC, https://opentechnical.org/p/OT-2026-000065869.

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Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000065869" title: "Four cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, manifold pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:49:29.817056Z" canonical_url: "https://opentechnical.org/p/OT-2026-000065869" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "isolation valve" - "manifold" - "pressure sensor" - "contact detector" - "vent valve" - "common isolation" --- # Four cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, manifold pressure sensor, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, one isolation valve, one manifold, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0009] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The vacuum pump is fixed to the tool side of the tool-change interface. [0013] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0014] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0015] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0016] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0017] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0018] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0022] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0031] The cell controller reads the pressure sensor (the manifold) and the contact detector (on the gripping face) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0032] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0033] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000065869 Four cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, manifold pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:49:29.817056Z Permanent URL: https://opentechnical.org/p/OT-2026-000065869 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, one isolation valve, one manifold, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0009] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The vacuum pump is fixed to the tool side of the tool-change interface. [0013] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0014] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0015] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0016] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0017] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0018] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0022] The isolation valve, the vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0026] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0027] - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. [0028] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0029] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0030] - The workpiece is held until the vent valve has opened the circuit. [0031] The cell controller reads the pressure sensor (the manifold) and the contact detector (on the gripping face) and commands the isolation valve, the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0032] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0033] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000065869 Published 2026-09-17T08:49:29.817056Z https://opentechnical.org/p/OT-2026-000065869 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, one isolation valve, one manifold, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000065869", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 35, "words": 1173 }, "figures": [], "files": [ { "bytes": 19216, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "edb3f70f6a15ea2a2e755f09b99f8b9df8d6ef510fac834b584d8ac4357d326e" }, { "bytes": 8556, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "f0ad7361c56fdd0228007bcefb478a300e2f65f237b7b567fd93edf77f511e7d" }, { "bytes": 8238, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "5955a6860a235a062209ce440bf42e78e74033d921fa194521736c7994aba65d" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000065869/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "vacuum pump", "isolation valve", "manifold", "pressure sensor", "contact detector", "vent valve", "common isolation" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000065869", "published_at": "2026-09-17T08:49:29.817056Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, manifold pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae8e-80d2-71ee-9590-45122b1ef3ab" } XoXFt/4hPsHa052Jhq3anHGKlnLCsFcF6nH0v50jNOQxH+8GC0nAy3iFyfNZwmhwIBEADt7/PwyhGme9N7RbCQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: XoXFt/4hPsHa052Jhq3anHGKlnLCsFcF6nH0v50jNOQxH+8GC0nAy3iFyfNZwmhwIBEADt7/PwyhGme9N7RbCQ== {"files":[{"bytes":17494,"name":"index.html","sha256":"7bb632cbbbf4493e78ef331aa40e4dcd69616acd0c8216fc2b18413355d9d0d5"},{"bytes":7191,"name":"publication.md","sha256":"55c0fc3e7bf5bb09caf6d7c67dd63d9366ea4129fc30b8e81a8faa6cbd8b332b"},{"bytes":6903,"name":"publication.txt","sha256":"ce5aae004aada2c26473a26d935ff0c6623a93a21091e48e95252a9aa8fe2a9a"},{"bytes":2765,"name":"manifest.json","sha256":"e53a1de2a5a44a08a1080f7b2ec925ad3241093c99ad3b3b453ffa3b25f89835"},{"bytes":89,"name":"manifest.sig","sha256":"7104ef2ed08c4022b8fdcc70629bdf553c54a527e490ee9bc9ec27895e1ea4d2"},{"bytes":227,"name":"manifest.sig.txt","sha256":"e3b5065adbc7edacadc7d2e69640c804fd08d5fab4ac68b79d50394b5570a41a"}],"publication_id":"OT-2026-000065870"} Four pad foam vacuum gripper, four outlet manifold, pump fed, supply line pressure sensor, vented after set-down - OpenTechnical OT-2026-000065870
OpenTechnical

OT-2026-000065870

Four pad foam vacuum gripper, four outlet manifold, pump fed, supply line pressure sensor, vented after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
ce5aae004aada2c26473a26d935ff0c6623a93a21091e48e95252a9aa8fe2a9a

Abstract

A foam-pad vacuum gripping tool comprising one mounting flange, four foam pads, one vacuum pump, one manifold, one pressure sensor, one contact detector and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a mounting flange, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The foam pads are carried on the tool side of the mounting flange.

[0010]The manifold is fixed to the tool side of the mounting flange.

[0011]The vacuum pump is fixed to the tool side of the mounting flange.

[0012]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads.

[0014]The pressure sensor is tapped into the line between the vacuum pump and the distribution and reads the pressure of the whole circuit.

[0015]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0016]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0017]The robot side of the mounting flange is bolted to the robot flange.

[0018]The pump motor is supplied from the electrical supply of the cell.

[0019]The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0020]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0021]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump.

[0022]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0023]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0024]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0025]

  • The workpiece is held until the vent valve has opened the circuit.

[0026]The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0027]Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0028]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0029]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0030]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000065870, “Four pad foam vacuum gripper, four outlet manifold, pump fed, supply line pressure sensor, vented after set-down,” published September 17, 2026 at 08:49:29 UTC, https://opentechnical.org/p/OT-2026-000065870.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000065870" title: "Four pad foam vacuum gripper, four outlet manifold, pump fed, supply line pressure sensor, vented after set-down" published_at: "2026-09-17T08:49:29.817056Z" canonical_url: "https://opentechnical.org/p/OT-2026-000065870" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "foam area gripping tool" - "mounting flange" - "foam pad" - "vacuum pump" - "manifold" - "pressure sensor" - "contact detector" - "vent valve" - "contact sensing" - "electric actuation" --- # Four pad foam vacuum gripper, four outlet manifold, pump fed, supply line pressure sensor, vented after set-down ## Abstract A foam-pad vacuum gripping tool comprising one mounting flange, four foam pads, one vacuum pump, one manifold, one pressure sensor, one contact detector and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a mounting flange, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The foam pads are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The vacuum pump is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0014] The pressure sensor is tapped into the line between the vacuum pump and the distribution and reads the pressure of the whole circuit. [0015] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0028] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0029] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000065870 Four pad foam vacuum gripper, four outlet manifold, pump fed, supply line pressure sensor, vented after set-down Published: 2026-09-17T08:49:29.817056Z Permanent URL: https://opentechnical.org/p/OT-2026-000065870 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one mounting flange, four foam pads, one vacuum pump, one manifold, one pressure sensor, one contact detector and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a mounting flange, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and holding a workpiece that a rigid lip cannot seal against. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The foam pads are carried on the tool side of the mounting flange. [0010] The manifold is fixed to the tool side of the mounting flange. [0011] The vacuum pump is fixed to the tool side of the mounting flange. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0014] The pressure sensor is tapped into the line between the vacuum pump and the distribution and reads the pressure of the whole circuit. [0015] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the mounting flange is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The vent valve is switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0020] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0021] - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. [0022] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0023] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0024] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0025] - The workpiece is held until the vent valve has opened the circuit. [0026] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the gripping face) and commands the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0027] Parameter values of this embodiment: material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0028] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0029] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0030] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000065870 Published 2026-09-17T08:49:29.817056Z https://opentechnical.org/p/OT-2026-000065870 { "abstract": "A foam-pad vacuum gripping tool comprising one mounting flange, four foam pads, one vacuum pump, one manifold, one pressure sensor, one contact detector and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000065870", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 30, "words": 973 }, "figures": [], "files": [ { "bytes": 17494, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "7bb632cbbbf4493e78ef331aa40e4dcd69616acd0c8216fc2b18413355d9d0d5" }, { "bytes": 7191, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "55c0fc3e7bf5bb09caf6d7c67dd63d9366ea4129fc30b8e81a8faa6cbd8b332b" }, { "bytes": 6903, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "ce5aae004aada2c26473a26d935ff0c6623a93a21091e48e95252a9aa8fe2a9a" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000065870/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "mounting flange", "foam pad", "vacuum pump", "manifold", "pressure sensor", "contact detector", "vent valve", "contact sensing", "electric actuation" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000065870", "published_at": "2026-09-17T08:49:29.817056Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four pad foam vacuum gripper, four outlet manifold, pump fed, supply line pressure sensor, vented after set-down", "uuid": "01a0ae8e-80d2-7a57-910a-51fd5a303e97" } wGCvh3kTCP6haFBK1TBHJ7ZEWKfJZXpF1kumrkYQifKWZiriKVZsDilmTk/jli8L32i9rhv5SZi6OBQsUvt/DA== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: wGCvh3kTCP6haFBK1TBHJ7ZEWKfJZXpF1kumrkYQifKWZiriKVZsDilmTk/jli8L32i9rhv5SZi6OBQsUvt/DA== {"files":[{"bytes":21686,"name":"index.html","sha256":"5a48522d8a42c8ff4d117fccb7d8f3de2bedb37f522446fa0d3897da7f8db2f5"},{"bytes":10736,"name":"publication.md","sha256":"2882bbc28d69d8a212bf163c6a9872cf714334eee1b70b5ae0cda888f0c0ca6a"},{"bytes":10414,"name":"publication.txt","sha256":"2568df0d553ea962cbbf1f259be6b12ec4c0c66721d5a4da7620410f40273e5e"},{"bytes":2893,"name":"manifest.json","sha256":"fbecad068ae698929a9ce3de316215c75210578514962a5a016c57b59c510a24"},{"bytes":89,"name":"manifest.sig","sha256":"dc2aaaddd979d4f5c9afac927322ec827ef4d9268533cd45cc5c99e0a1e1ac76"},{"bytes":227,"name":"manifest.sig.txt","sha256":"7f9ca9af3eb7d429782a52bb64097dde5f6239bd4e0c1b9442df27669fdeaf7a"}],"publication_id":"OT-2026-000065871"} Foam pad vacuum gripper, four zone face, per zone isolation, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000065871
OpenTechnical

OT-2026-000065871

Foam pad vacuum gripper, four zone face, per zone isolation, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
2568df0d553ea962cbbf1f259be6b12ec4c0c66721d5a4da7620410f40273e5e

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, four isolation valves, four zone branches, four pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]Four isolation valves. Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of four follows from the arrangement: one valve per zone branch. Isolation is per zone.

[0006]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0007]Four pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of four follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The foam pad is carried on the tool side of the tool-change interface.

[0011]The ejector is fixed to the tool side of the tool-change interface.

[0012]The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0013]One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum.

[0014]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0015]One pressure sensor is tapped into each zone line downstream of that zone's isolation valve, so that each of the four sensors reads its own zone and no other.

[0016]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0017]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0018]The robot side of the tool-change interface is bolted to the robot flange.

[0019]The ejector is fed from the compressed air supply of the cell.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0022]The isolation valves, the blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0026]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0027]

  • When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller.

[0028]

  • While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the ejector.

[0029]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0030]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0031]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the gripping face) and commands the blow-off valve, the isolation valves, the tool-change interface; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0032]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0033]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0034]Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close.

[0035]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0036]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0037]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0038]A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens.

[0039]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0040]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0041]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000065871, “Foam pad vacuum gripper, four zone face, per zone isolation, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:49:29 UTC, https://opentechnical.org/p/OT-2026-000065871.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000065871" title: "Foam pad vacuum gripper, four zone face, per zone isolation, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:49:29.817056Z" canonical_url: "https://opentechnical.org/p/OT-2026-000065871" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "ejector" - "isolation valve" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Foam pad vacuum gripper, four zone face, per zone isolation, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, four isolation valves, four zone branches, four pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **Four isolation valves.** Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of four follows from the arrangement: one valve per zone branch. Isolation is per zone. [0006] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0007] **Four pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of four follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0013] One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] One pressure sensor is tapped into each zone line downstream of that zone's isolation valve, so that each of the four sensors reads its own zone and no other. [0016] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The ejector is fed from the compressed air supply of the cell. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0022] The isolation valves, the blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller. - While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the ejector. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0031] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the gripping face) and commands the blow-off valve, the isolation valves, the tool-change interface; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0032] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0033] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0034] Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close. [0035] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0036] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0037] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0038] A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens. [0039] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0040] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0041] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000065871 Foam pad vacuum gripper, four zone face, per zone isolation, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:49:29.817056Z Permanent URL: https://opentechnical.org/p/OT-2026-000065871 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, four isolation valves, four zone branches, four pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] Four isolation valves. Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of four follows from the arrangement: one valve per zone branch. Isolation is per zone. [0006] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0007] Four pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of four follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0013] One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] One pressure sensor is tapped into each zone line downstream of that zone's isolation valve, so that each of the four sensors reads its own zone and no other. [0016] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The ejector is fed from the compressed air supply of the cell. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0022] The isolation valves, the blow-off valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0026] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0027] - When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller. [0028] - While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the ejector. [0029] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0030] - The workpiece is held until the blow-off valve has opened the circuit. [0031] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the gripping face) and commands the blow-off valve, the isolation valves, the tool-change interface; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0032] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0033] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0034] Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close. [0035] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0036] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0037] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0038] A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens. [0039] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0040] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0041] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000065871 Published 2026-09-17T08:49:29.817056Z https://opentechnical.org/p/OT-2026-000065871 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, four isolation valves, four zone branches, four pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000065871", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 41, "words": 1564 }, "figures": [], "files": [ { "bytes": 21686, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "5a48522d8a42c8ff4d117fccb7d8f3de2bedb37f522446fa0d3897da7f8db2f5" }, { "bytes": 10736, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "2882bbc28d69d8a212bf163c6a9872cf714334eee1b70b5ae0cda888f0c0ca6a" }, { "bytes": 10414, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "2568df0d553ea962cbbf1f259be6b12ec4c0c66721d5a4da7620410f40273e5e" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000065871/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "foam pad", "ejector", "isolation valve", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000065871", "published_at": "2026-09-17T08:49:29.817056Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Foam pad vacuum gripper, four zone face, per zone isolation, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae8e-80d2-75d3-8e88-b3777d341456" } /OI95NdYgKnab04KpFJaVQvFFp4eu7+PSRcWehkrSAwANnJGKEd9UjS0Z5m3JxY8TCf7qSt1yxA90+SjKsfgDw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: /OI95NdYgKnab04KpFJaVQvFFp4eu7+PSRcWehkrSAwANnJGKEd9UjS0Z5m3JxY8TCf7qSt1yxA90+SjKsfgDw== {"files":[{"bytes":19312,"name":"index.html","sha256":"8c383fc67b80c2a23ea006efc4e6ac98e0fffa3b1904de77d8553052c525e74d"},{"bytes":8624,"name":"publication.md","sha256":"96bd65502eac6a2c9d9e5a0d5378d6e16d46f39dc9cc1cdb7b495c157d9df364"},{"bytes":8295,"name":"publication.txt","sha256":"539af6cf7fddc1aef02da3bf365a04e4d0ca647bb74f6f372550abd7da506a28"},{"bytes":2852,"name":"manifest.json","sha256":"cfc383f314ac9024a87d63a9ea58096225bc81788034caa41208e9fa5711c577"},{"bytes":89,"name":"manifest.sig","sha256":"5ff4ec3879adf1ba30072cdfdc54dbe8d87a370a5d900526122b9f8bcd7713c7"},{"bytes":227,"name":"manifest.sig.txt","sha256":"beb5e2846e381da4243070529bddb79a0ea59f9d1504cfa9ca3d82eece380b75"}],"publication_id":"OT-2026-000065872"} Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, supply line pressure sensor, sustained blow-off after set-down - OpenTechnical OT-2026-000065872
OpenTechnical

OT-2026-000065872

Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, supply line pressure sensor, sustained blow-off after set-down

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
539af6cf7fddc1aef02da3bf365a04e4d0ca647bb74f6f372550abd7da506a28

Abstract

A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one isolation valve, one manifold, one pressure sensor, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot.

[0003]Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down.

[0010]The bellows cups are carried on the tool side of the mounting flange.

[0011]The manifold is fixed to the tool side of the mounting flange.

[0012]The ejector is fixed to the tool side of the mounting flange.

[0013]The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply.

[0014]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0015]Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups.

[0016]The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit.

[0017]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0018]The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face.

[0019]The robot side of the mounting flange is bolted to the robot flange.

[0020]The ejector is fed from the compressed air supply of the cell.

[0021]The blow-off valve is fed from the compressed air supply of the cell.

[0022]The isolation valve and the blow-off valve are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0023]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0024]

  • When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector.

[0025]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0026]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0027]

  • After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller.

[0028]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0029]

  • After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve.

[0030]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0031]The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0032]Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0033]The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away.

[0034]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0035]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000065872, “Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, supply line pressure sensor, sustained blow-off after set-down,” published September 17, 2026 at 08:49:29 UTC, https://opentechnical.org/p/OT-2026-000065872.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000065872" title: "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, supply line pressure sensor, sustained blow-off after set-down" published_at: "2026-09-17T08:49:29.817056Z" canonical_url: "https://opentechnical.org/p/OT-2026-000065872" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "bellows compliant vacuum tool" - "mounting flange" - "bellows cup" - "ejector" - "isolation valve" - "manifold" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, supply line pressure sensor, sustained blow-off after set-down ## Abstract A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one isolation valve, one manifold, one pressure sensor, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One mounting flange.** The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] **Four bellows cups.** Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0010] The bellows cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0014] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0015] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0016] The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit. [0017] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The isolation valve and the blow-off valve are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. - The workpiece is held until the blow-off valve has opened the circuit. [0031] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0032] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0033] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000065872 Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, supply line pressure sensor, sustained blow-off after set-down Published: 2026-09-17T08:49:29.817056Z Permanent URL: https://opentechnical.org/p/OT-2026-000065872 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one isolation valve, one manifold, one pressure sensor, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a bellows-cup vacuum gripping tool: four bellows cups carried on a mounting flange, fed by an ejector. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release and taking up height differences at the face. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One mounting flange. The mounting flange carries the whole assembly and presents the bolt pattern that meets the robot. [0003] Four bellows cups. Each bellows cup is folded so that it shortens under vacuum and takes up a height difference between the face and the workpiece. The count of four follows from the arrangement: one gripping element per manifold outlet. Each bellows cup has two folds. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has two stages. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a sustained blast. The blow-off pulse is given after set-down. [0010] The bellows cups are carried on the tool side of the mounting flange. [0011] The manifold is fixed to the tool side of the mounting flange. [0012] The ejector is fixed to the tool side of the mounting flange. [0013] The isolation valve is placed in the line from the ejector, so that closing the valve cuts the whole circuit from the supply. [0014] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0015] Each manifold outlet feeds one bellows cup by its own vacuum line, so that the four outlets feed four bellows cups. [0016] The pressure sensor is tapped into the line between the ejector and the distribution and reads the pressure of the whole circuit. [0017] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0018] The blow-off valve is connected to the circuit at the line downstream of the isolation valve, so that compressed air can be driven back through the circuit to the face. [0019] The robot side of the mounting flange is bolted to the robot flange. [0020] The ejector is fed from the compressed air supply of the cell. [0021] The blow-off valve is fed from the compressed air supply of the cell. [0022] The isolation valve and the blow-off valve are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0023] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0024] - When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. [0025] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0026] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0027] - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. [0028] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0029] - After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. [0030] - The workpiece is held until the blow-off valve has opened the circuit. [0031] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the gripping face) and commands the blow-off valve, the isolation valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0032] Parameter values of this embodiment: folds of the bellows cups: two (sets the travel taken up between the face and the workpiece, and the lateral stiffness of the cup under load); material of the bellows cups: plastic (sets the friction at the lip and the resistance of the folds to fatigue); stages of the ejector: two (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a sustained blast (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: after set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0033] The blow-off is a sustained blast: the valve stays open for the whole release so that the face is cleared of dust and the workpiece is pushed positively away. [0034] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0035] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4489564-B1, US-10163334-B1, US-10549431-B2, US-11427405-B1, US-2022339798-A1, US-8006968-B2, US-8132312-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000065872 Published 2026-09-17T08:49:29.817056Z https://opentechnical.org/p/OT-2026-000065872 { "abstract": "A bellows-cup vacuum gripping tool comprising one mounting flange, four bellows cups, one ejector, one isolation valve, one manifold, one pressure sensor, one contact detector and one blow-off valve. When the bellows cups reach the workpiece, the bellows cups are evacuated by the ejector. After the workpiece has reached the set-down position, the workpiece is blown off by the blow-off valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000065872", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 35, "words": 1189 }, "figures": [], "files": [ { "bytes": 19312, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "8c383fc67b80c2a23ea006efc4e6ac98e0fffa3b1904de77d8553052c525e74d" }, { "bytes": 8624, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "96bd65502eac6a2c9d9e5a0d5378d6e16d46f39dc9cc1cdb7b495c157d9df364" }, { "bytes": 8295, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "539af6cf7fddc1aef02da3bf365a04e4d0ca647bb74f6f372550abd7da506a28" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000065872/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "bellows compliant vacuum tool", "mounting flange", "bellows cup", "ejector", "isolation valve", "manifold", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000065872", "published_at": "2026-09-17T08:49:29.817056Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four bellows cup vacuum gripper, four outlet manifold, common isolation valve, two stage ejector, supply line pressure sensor, sustained blow-off after set-down", "uuid": "01a0ae8e-80d2-7c59-8537-5dc487d809ca" } JaObxCoi5p0suix8lQMOEZNC0Ke6sL1TaIaIb4mZ3CGAkvWX6v4vFUfJ5H08kZcoViTA1iW7TrGgKdAZhbbSBw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: JaObxCoi5p0suix8lQMOEZNC0Ke6sL1TaIaIb4mZ3CGAkvWX6v4vFUfJ5H08kZcoViTA1iW7TrGgKdAZhbbSBw== {"files":[{"bytes":18967,"name":"index.html","sha256":"7693362abf76f0ed11a4bae5291252b148d6c63a70600fca19a472a87cd32c63"},{"bytes":8350,"name":"publication.md","sha256":"ad749afdfbfe21a013ed75b8512bad3e77b56afcd3a32f16d6dfea0487949b25"},{"bytes":8032,"name":"publication.txt","sha256":"b9ac4a06e49b6e87b822947c07df67da75b490d8f0fa964f97830226f605f4dc"},{"bytes":2849,"name":"manifest.json","sha256":"2fa1dbb8f07e832cd81257d6e0f02ac46cc1f61d8a6b53296b2c609934031a6a"},{"bytes":89,"name":"manifest.sig","sha256":"a58bc166900e8c2c882ee116e5095e590194e3a82120d7b0ce7b0f11d670be74"},{"bytes":227,"name":"manifest.sig.txt","sha256":"a1b14637589d83a9c59085b27e8201f92168284da1f2ceaff6d1138ae6e5e93b"}],"publication_id":"OT-2026-000065873"} Four cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, manifold pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000065873
OpenTechnical

OT-2026-000065873

Four cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, manifold pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
b9ac4a06e49b6e87b822947c07df67da75b490d8f0fa964f97830226f605f4dc

Abstract

A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, one isolation valve, one manifold, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common.

[0006]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0007]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0009]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0010]The suction cups are carried on the tool side of the tool-change interface.

[0011]The manifold is fixed to the tool side of the tool-change interface.

[0012]The vacuum pump is fixed to the tool side of the tool-change interface.

[0013]The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply.

[0014]The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold.

[0015]Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups.

[0016]The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet.

[0017]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0018]The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated.

[0019]The robot side of the tool-change interface is bolted to the robot flange.

[0020]The pump motor is supplied from the electrical supply of the cell.

[0021]The isolation valve and the vent valve are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0022]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0023]

  • When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump.

[0024]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0025]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0026]

  • After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller.

[0027]

  • While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face.

[0028]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0029]

  • The workpiece is held until the vent valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (the manifold) and the contact detector (on the gripping face) and commands the isolation valve, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0032]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0033]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0034]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000065873, “Four cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, manifold pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:49:29 UTC, https://opentechnical.org/p/OT-2026-000065873.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000065873" title: "Four cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, manifold pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:49:29.817056Z" canonical_url: "https://opentechnical.org/p/OT-2026-000065873" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "discrete suction cup tool" - "tool-change interface" - "suction cup" - "vacuum pump" - "isolation valve" - "manifold" - "pressure sensor" - "contact detector" - "vent valve" - "common isolation" --- # Four cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, manifold pressure sensor, vented after set-down, on a tool changer ## Abstract A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, one isolation valve, one manifold, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **Four suction cups.** Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One isolation valve.** The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0009] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The vacuum pump is fixed to the tool side of the tool-change interface. [0013] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0014] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0015] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0016] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0017] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0018] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The isolation valve and the vent valve are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0030] The cell controller reads the pressure sensor (the manifold) and the contact detector (on the gripping face) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0032] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000065873 Four cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, manifold pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:49:29.817056Z Permanent URL: https://opentechnical.org/p/OT-2026-000065873 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, one isolation valve, one manifold, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a suction-cup vacuum gripping tool: four suction cups carried on a tool-change interface, fed by a vacuum pump. It is arranged for cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] Four suction cups. Each suction cup presents a sealing lip to the workpiece and is evacuated through its own connection. The count of four follows from the arrangement: one gripping element per manifold outlet. The suction cups are of the oval form. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One isolation valve. The isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. Isolation is common. [0006] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0007] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured at the manifold. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0009] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0010] The suction cups are carried on the tool side of the tool-change interface. [0011] The manifold is fixed to the tool side of the tool-change interface. [0012] The vacuum pump is fixed to the tool side of the tool-change interface. [0013] The isolation valve is placed in the line from the vacuum pump, so that closing the valve cuts the whole circuit from the supply. [0014] The manifold inlet is connected to the isolation valve outlet, which supplies every outlet of the manifold. [0015] Each manifold outlet feeds one suction cup by its own vacuum line, so that the four outlets feed four suction cups. [0016] The pressure sensor is tapped into the manifold body and reads the pressure common to every outlet. [0017] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0018] The vent valve is connected to the circuit at the line downstream of the isolation valve and opens that circuit to atmosphere when it is actuated. [0019] The robot side of the tool-change interface is bolted to the robot flange. [0020] The pump motor is supplied from the electrical supply of the cell. [0021] The isolation valve and the vent valve are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0022] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0023] - When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. [0024] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0025] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0026] - After the vacuum level has exceeded the gripping threshold, the isolation valve is closed by the cell controller. [0027] - While the isolation valve is in the closed state, the vacuum downstream of the valve is maintained by the sealed gripping face. [0028] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0029] - The workpiece is held until the vent valve has opened the circuit. [0030] The cell controller reads the pressure sensor (the manifold) and the contact detector (on the gripping face) and commands the isolation valve, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); form of the suction cups: oval (sets the shape of the contact area and the behaviour of the lip on a curved workpiece); material of the suction cups: polyurethane (sets the friction at the lip and the tolerance of the lip to oil and heat); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); control of the isolation valve: common (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valve: steel; outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: at the manifold (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0032] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0033] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0034] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2016214812-A1, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000065873 Published 2026-09-17T08:49:29.817056Z https://opentechnical.org/p/OT-2026-000065873 { "abstract": "A suction-cup vacuum gripping tool comprising one tool-change interface, four suction cups, one vacuum pump, one isolation valve, one manifold, one pressure sensor, one contact detector and one vent valve. When the suction cups reach the workpiece, the suction cups are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000065873", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 34, "words": 1139 }, "figures": [], "files": [ { "bytes": 18967, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "7693362abf76f0ed11a4bae5291252b148d6c63a70600fca19a472a87cd32c63" }, { "bytes": 8350, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "ad749afdfbfe21a013ed75b8512bad3e77b56afcd3a32f16d6dfea0487949b25" }, { "bytes": 8032, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "b9ac4a06e49b6e87b822947c07df67da75b490d8f0fa964f97830226f605f4dc" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000065873/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "discrete suction cup tool", "tool-change interface", "suction cup", "vacuum pump", "isolation valve", "manifold", "pressure sensor", "contact detector", "vent valve", "common isolation" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000065873", "published_at": "2026-09-17T08:49:29.817056Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four cup vacuum gripper, four outlet manifold, common isolation valve, pump fed, manifold pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae8e-80d2-765a-b0d4-5ed91331747c" } sj3THlb80O/o6ffBYdlDBZmYhT3XiO7/WEqZaEa7SquMjAYQa+s2+EHf5E9FaJzY8nGJoMh+/KzsoF2/GtasDQ== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: sj3THlb80O/o6ffBYdlDBZmYhT3XiO7/WEqZaEa7SquMjAYQa+s2+EHf5E9FaJzY8nGJoMh+/KzsoF2/GtasDQ== {"files":[{"bytes":18332,"name":"index.html","sha256":"d6459f4c714bdb2bb4606b24d6e14da8ecf60a50c7d903e4f1143c0c43ff6495"},{"bytes":7914,"name":"publication.md","sha256":"788a9a9f92400e7d86eee5f31f3b4a950ef0b2d10070f7310708f54a42d03721"},{"bytes":7598,"name":"publication.txt","sha256":"2f8fa47a3f6f997c0fd5f1393105746472e86d959754353d3a7a8b4f329cc7af"},{"bytes":2800,"name":"manifest.json","sha256":"2c67200e03a0fba82bb126bbba0f87083c70f51ed0a5992ead861a0fd1710437"},{"bytes":89,"name":"manifest.sig","sha256":"fb94dcd7e9d1ee34e03c5fbb1d1cc8900457f2ed03e59d83ac39c8efe9fdd5aa"},{"bytes":227,"name":"manifest.sig.txt","sha256":"9ba8819b65b4bbdc5a72573187aa3a435c7b28c6adf90130ea68f10860151c87"}],"publication_id":"OT-2026-000065874"} Four pad foam vacuum gripper, four outlet manifold, pump fed, supply line pressure sensor, vented after set-down, on a tool changer - OpenTechnical OT-2026-000065874
OpenTechnical

OT-2026-000065874

Four pad foam vacuum gripper, four outlet manifold, pump fed, supply line pressure sensor, vented after set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
2f8fa47a3f6f997c0fd5f1393105746472e86d959754353d3a7a8b4f329cc7af

Abstract

A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one vacuum pump, one manifold, one pressure sensor, one contact detector and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock.

[0003]Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam.

[0004]One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly.

[0005]One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets.

[0006]One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line.

[0007]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0008]One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down.

[0009]The foam pads are carried on the tool side of the tool-change interface.

[0010]The manifold is fixed to the tool side of the tool-change interface.

[0011]The vacuum pump is fixed to the tool side of the tool-change interface.

[0012]The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold.

[0013]Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads.

[0014]The pressure sensor is tapped into the line between the vacuum pump and the distribution and reads the pressure of the whole circuit.

[0015]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0016]The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated.

[0017]The robot side of the tool-change interface is bolted to the robot flange.

[0018]The pump motor is supplied from the electrical supply of the cell.

[0019]The locking piston of the tool-change interface is fed from the compressed air supply of the cell.

[0020]The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0021]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0022]

  • When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump.

[0023]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor.

[0024]

  • The workpiece may not be lifted unless the pressure sensor signals a secure grip.

[0025]

  • After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve.

[0026]

  • The workpiece is held until the vent valve has opened the circuit.

[0027]The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the gripping face) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0028]Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface).

[0029]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0030]The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement.

[0031]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0032]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000065874, “Four pad foam vacuum gripper, four outlet manifold, pump fed, supply line pressure sensor, vented after set-down, on a tool changer,” published September 17, 2026 at 08:49:29 UTC, https://opentechnical.org/p/OT-2026-000065874.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000065874" title: "Four pad foam vacuum gripper, four outlet manifold, pump fed, supply line pressure sensor, vented after set-down, on a tool changer" published_at: "2026-09-17T08:49:29.817056Z" canonical_url: "https://opentechnical.org/p/OT-2026-000065874" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "foam area gripping tool" - "tool-change interface" - "foam pad" - "vacuum pump" - "manifold" - "pressure sensor" - "contact detector" - "vent valve" - "compressed air supply" - "contact sensing" --- # Four pad foam vacuum gripper, four outlet manifold, pump fed, supply line pressure sensor, vented after set-down, on a tool changer ## Abstract A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one vacuum pump, one manifold, one pressure sensor, one contact detector and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] **Four foam pads.** Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] **One vacuum pump.** The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] **One manifold.** The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] **One pressure sensor.** The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0008] **One vent valve.** The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The foam pads are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0014] The pressure sensor is tapped into the line between the vacuum pump and the distribution and reads the pressure of the whole circuit. [0015] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0020] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. - The workpiece may not be lifted unless the pressure sensor signals a secure grip. - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. - The workpiece is held until the vent valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the gripping face) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0029] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0030] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000065874 Four pad foam vacuum gripper, four outlet manifold, pump fed, supply line pressure sensor, vented after set-down, on a tool changer Published: 2026-09-17T08:49:29.817056Z Permanent URL: https://opentechnical.org/p/OT-2026-000065874 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one vacuum pump, one manifold, one pressure sensor, one contact detector and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a foam-pad vacuum gripping tool: four foam pads carried on a tool-change interface, fed by a vacuum pump. It is arranged for verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, controlling the moment of release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a pneumatic lock. [0003] Four foam pads. Each foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The count of four follows from the arrangement: one gripping element per manifold outlet. The pad is of closed cell foam. [0004] One vacuum pump. The pump draws the circuit down mechanically and adds its own mass to the moving assembly. [0005] One manifold. The manifold receives the vacuum at one inlet and distributes it to its outlets. The manifold has four outlets. [0006] One pressure sensor. The pressure sensor taps the line it is placed in and reports the vacuum level in that line. The pressure is measured in the supply line. [0007] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0008] One vent valve. The vent valve opens the circuit it is connected to towards atmosphere, which ends the grip. The circuit is vented after set-down. [0009] The foam pads are carried on the tool side of the tool-change interface. [0010] The manifold is fixed to the tool side of the tool-change interface. [0011] The vacuum pump is fixed to the tool side of the tool-change interface. [0012] The manifold inlet is connected to the pump inlet line, which supplies every outlet of the manifold. [0013] Each manifold outlet feeds one foam pad by its own vacuum line, so that the four outlets feed four foam pads. [0014] The pressure sensor is tapped into the line between the vacuum pump and the distribution and reads the pressure of the whole circuit. [0015] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0016] The vent valve is connected to the circuit at the pump inlet line and opens that circuit to atmosphere when it is actuated. [0017] The robot side of the tool-change interface is bolted to the robot flange. [0018] The pump motor is supplied from the electrical supply of the cell. [0019] The locking piston of the tool-change interface is fed from the compressed air supply of the cell. [0020] The vent valve and the lock of the tool-change interface are switched by the cell controller; the pressure sensor and the contact detector report to the cell controller. 3. Operating sequence and conditions [0021] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0022] - When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. [0023] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor. [0024] - The workpiece may not be lifted unless the pressure sensor signals a secure grip. [0025] - After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. [0026] - The workpiece is held until the vent valve has opened the circuit. [0027] The cell controller reads the pressure sensor (the common supply line) and the contact detector (on the gripping face) and commands the tool-change interface, the vent valve; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0028] Parameter values of this embodiment: locking of the tool-change interface: pneumatic (sets what has to be present at the interface for the tool to stay attached); material of the foam pads: sponge (sets the compliance of the sealing face); porosity of the foam pads: closed cell (sets whether air passes through the pad body or only through openings cut through it); drive medium of the vacuum pump: electric (sets the supply the pump motor needs from the cell); outlets of the manifold: four (sets how many lines can be fed from one inlet); placement of the pressure sensor: in the supply line (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); timing of the vent valve: after set-down (sets whether the workpiece is released before or after it is supported by the set-down surface). [0029] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0030] The lock is engaged by compressed air acting on the locking piston and is held only while that air pressure is applied; what the lock does on loss of air pressure is not fixed by this arrangement. [0031] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0032] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8006968-B2, WO-2008134339-A4; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000065874 Published 2026-09-17T08:49:29.817056Z https://opentechnical.org/p/OT-2026-000065874 { "abstract": "A foam-pad vacuum gripping tool comprising one tool-change interface, four foam pads, one vacuum pump, one manifold, one pressure sensor, one contact detector and one vent valve. When the foam pads reach the workpiece, the foam pads are evacuated by the vacuum pump. After the workpiece has reached the set-down position, the vacuum circuit is vented by the vent valve. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000065874", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 32, "words": 1079 }, "figures": [], "files": [ { "bytes": 18332, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "d6459f4c714bdb2bb4606b24d6e14da8ecf60a50c7d903e4f1143c0c43ff6495" }, { "bytes": 7914, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "788a9a9f92400e7d86eee5f31f3b4a950ef0b2d10070f7310708f54a42d03721" }, { "bytes": 7598, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "2f8fa47a3f6f997c0fd5f1393105746472e86d959754353d3a7a8b4f329cc7af" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000065874/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "foam area gripping tool", "tool-change interface", "foam pad", "vacuum pump", "manifold", "pressure sensor", "contact detector", "vent valve", "compressed air supply", "contact sensing" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000065874", "published_at": "2026-09-17T08:49:29.817056Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Four pad foam vacuum gripper, four outlet manifold, pump fed, supply line pressure sensor, vented after set-down, on a tool changer", "uuid": "01a0ae8e-80d2-7187-bf89-6a2b4c78a9c0" } MQyLY+dy+W96xRUj0DPa7REMNYCsxTHZMSoQsqp6IHs2pnycgdcrsrNHgu+gVJt7YF8H83oLqmTGCihSP+AVAw== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: MQyLY+dy+W96xRUj0DPa7REMNYCsxTHZMSoQsqp6IHs2pnycgdcrsrNHgu+gVJt7YF8H83oLqmTGCihSP+AVAw== {"files":[{"bytes":21437,"name":"index.html","sha256":"e19a16a66e21dd23a3a063334bb3c27ec7772d57706971bd96fb48eef0e61413"},{"bytes":10530,"name":"publication.md","sha256":"7d17998c814ef5044f057f776926fe2d0b905599315d8e82f5d2b4d5a0aa1322"},{"bytes":10208,"name":"publication.txt","sha256":"f47895d3ddfa3fb2d00f79a67bf41f3ad8bb78d21f86292f3f2c6f3d7894194a"},{"bytes":2893,"name":"manifest.json","sha256":"521d3c0050db4268cd2df8bc992eff952e0b78467c438009d4bc339db5fd141b"},{"bytes":89,"name":"manifest.sig","sha256":"a6f345337552ff98c350c4ccdef22b4d79a8bb593b93389c8683981772a815e2"},{"bytes":227,"name":"manifest.sig.txt","sha256":"c5af4fdd7e62a1b2ef1a3f3645a4aa0bcbc15ccbbe586e63ee0486beafd3b449"}],"publication_id":"OT-2026-000065875"} Foam pad vacuum gripper, four zone face, per zone isolation, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer - OpenTechnical OT-2026-000065875
OpenTechnical

OT-2026-000065875

Foam pad vacuum gripper, four zone face, per zone isolation, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer

Published
Permanent URL
Classification
Robotics & Automation › End Effectors › Vacuum Grippers
Also classified in
Position and Presence Sensing, Vacuum Sensors, Valves and Manifolds
Document SHA-256
f47895d3ddfa3fb2d00f79a67bf41f3ad8bb78d21f86292f3f2c6f3d7894194a

Abstract

A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, four isolation valves, four zone branches, four pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.

1. Purpose and arrangement

[0001]This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations.

2. Components, construction and connections

[0002]One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock.

[0003]One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam.

[0004]One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage.

[0005]Four isolation valves. Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of four follows from the arrangement: one valve per zone branch. Isolation is per zone.

[0006]Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch.

[0007]Four pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of four follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone.

[0008]One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face.

[0009]One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down.

[0010]The foam pad is carried on the tool side of the tool-change interface.

[0011]The ejector is fixed to the tool side of the tool-change interface.

[0012]The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only.

[0013]One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum.

[0014]Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone.

[0015]One pressure sensor is tapped into each zone line downstream of that zone's isolation valve, so that each of the four sensors reads its own zone and no other.

[0016]The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face.

[0017]The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face.

[0018]The robot side of the tool-change interface is bolted to the robot flange.

[0019]The ejector is fed from the compressed air supply of the cell.

[0020]The blow-off valve is fed from the compressed air supply of the cell.

[0021]The isolation valves and the blow-off valve are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller.

3. Operating sequence and conditions

[0022]

  • After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller.

[0023]

  • When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector.

[0024]

  • When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use.

[0025]

  • The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip.

[0026]

  • When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller.

[0027]

  • While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the ejector.

[0028]

  • Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface.

[0029]

  • The workpiece is held until the blow-off valve has opened the circuit.

[0030]The cell controller reads the pressure sensor (each zone line) and the contact detector (on the gripping face) and commands the blow-off valve, the isolation valves; no sensor drives an actuator directly.

4. Parameters and operating assumptions

[0031]Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down).

[0032]A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written.

[0033]Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close.

[0034]The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here.

[0035]The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again.

[0036]The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece.

[0037]A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens.

[0038]The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool.

[0039]Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference.

5. Provenance and status

[0040]This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination.

Publication information

Citation

OpenTechnical Publication OT-2026-000065875, “Foam pad vacuum gripper, four zone face, per zone isolation, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer,” published September 17, 2026 at 08:49:29 UTC, https://opentechnical.org/p/OT-2026-000065875.

To cite specific content, add the paragraph or figure numbers.

Terms

Published through OpenTechnical, which means it has been made publicly available here. It is not a statement that the design has been built, tested or independently validated. Content is available under the Creative Commons Attribution 4.0 International licence. See the publication policy.

--- publication_id: "OT-2026-000065875" title: "Foam pad vacuum gripper, four zone face, per zone isolation, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer" published_at: "2026-09-17T08:49:29.817056Z" canonical_url: "https://opentechnical.org/p/OT-2026-000065875" categories: - "robotics-automation/end-effectors/vacuum-grippers" - "sensors-controls-machine-vision/position-and-presence-sensing" - "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors" - "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" keywords: - "zoned vacuum tool" - "tool-change interface" - "foam pad" - "ejector" - "isolation valve" - "zone branch" - "pressure sensor" - "contact detector" - "blow-off valve" - "blow off release" --- # Foam pad vacuum gripper, four zone face, per zone isolation, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer ## Abstract A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, four isolation valves, four zone branches, four pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. ## 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. ## 2. Components, construction and connections [0002] **One tool-change interface.** The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] **One foam pad.** The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] **One ejector.** The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] **Four isolation valves.** Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of four follows from the arrangement: one valve per zone branch. Isolation is per zone. [0006] **Four zone branches.** Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0007] **Four pressure sensors.** Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of four follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] **One contact detector.** The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0009] **One blow-off valve.** The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0013] One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] One pressure sensor is tapped into each zone line downstream of that zone's isolation valve, so that each of the four sensors reads its own zone and no other. [0016] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The ejector is fed from the compressed air supply of the cell. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The isolation valves and the blow-off valve are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. ## 3. Operating sequence and conditions - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. - When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller. - While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the ejector. - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the gripping face) and commands the blow-off valve, the isolation valves; no sensor drives an actuator directly. ## 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close. [0034] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0035] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0036] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0037] A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens. [0038] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0039] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. ## 5. Provenance and status [0040] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. OPENTECHNICAL PUBLICATION OT-2026-000065875 Foam pad vacuum gripper, four zone face, per zone isolation, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer Published: 2026-09-17T08:49:29.817056Z Permanent URL: https://opentechnical.org/p/OT-2026-000065875 Categories: Robotics & Automation > End Effectors > Vacuum Grippers ------------------------------------------------------------------------ ABSTRACT A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, four isolation valves, four zone branches, four pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed. 1. Purpose and arrangement [0001] This disclosure describes a zoned vacuum gripping tool: one foam pad carried on a tool-change interface, fed by an ejector. It is arranged for handling workpieces that do not cover the whole gripping face, cutting part of the circuit while the rest holds vacuum, verifying that the workpiece is held before the arm moves, starting the cycle at the moment of contact, clearing the face at release, holding a workpiece that a rigid lip cannot seal against and exchanging the tool without rewiring the cell. One concrete embodiment is described; every connection is stated with the medium it carries, and the operating sequence is given as conditions on named operations. 2. Components, construction and connections [0002] One tool-change interface. The tool-change interface splits the tool into a robot side and a tool side, so the tool can be exchanged without dismantling it. The tool-change interface has a mechanical lock. [0003] One foam pad. The foam pad presents a compliant face to the workpiece; the holding force is spread over the contact area rather than concentrated at a lip. The pad is of closed cell foam. [0004] One ejector. The ejector draws the circuit down by passing compressed air through a nozzle; it has no moving part at the tool and consumes air for as long as it runs. The ejector has one stage. [0005] Four isolation valves. Each isolation valve sits in the line it controls; closing it cuts that line without disturbing the rest of the circuit. The count of four follows from the arrangement: one valve per zone branch. Isolation is per zone. [0006] Four zone branches. Each zone branch carries the vacuum of one zone of the face and no other. The count of four follows from the arrangement: one branch per zone. The distribution is divided into four zones, each fed by its own branch. [0007] Four pressure sensors. Each pressure sensor taps the line it is placed in and reports the vacuum level in that line. The count of four follows from the arrangement: one sensor per zone branch. The pressure is measured at each zone. [0008] One contact detector. The contact detector reports the moment a workpiece is present at the gripping face; its sensing technology is not fixed by this arrangement. The contact detector is mounted on the gripping face. [0009] One blow-off valve. The blow-off valve drives compressed air back through the circuit to the face, which clears the face instead of waiting for the circuit to refill. The blow-off is a short pulse. The blow-off pulse is given before set-down. [0010] The foam pad is carried on the tool side of the tool-change interface. [0011] The ejector is fixed to the tool side of the tool-change interface. [0012] The four zone branches are taken from a branch junction on the ejector outlet, so that each branch carries the vacuum of its own zone only. [0013] One isolation valve is placed in each zone branch, so that closing that valve cuts its zone from the circuit and leaves the other zones under vacuum. [0014] Each zone line opens into its own section of the distribution chamber behind the porous face of the foam pad, so that the pad is evacuated zone by zone. [0015] One pressure sensor is tapped into each zone line downstream of that zone's isolation valve, so that each of the four sensors reads its own zone and no other. [0016] The contact detector is mounted on the gripping face and reports the moment a workpiece is present against the gripping face. [0017] The blow-off valve is connected to the circuit at the ejector outlet, so that compressed air can be driven back through the circuit to the face. [0018] The robot side of the tool-change interface is bolted to the robot flange. [0019] The ejector is fed from the compressed air supply of the cell. [0020] The blow-off valve is fed from the compressed air supply of the cell. [0021] The isolation valves and the blow-off valve are switched by the cell controller; the pressure sensors and the contact detector report to the cell controller. 3. Operating sequence and conditions [0022] - After the contact detector has detected the workpiece, the vacuum supply is actuated by the cell controller. [0023] - When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. [0024] - When the vacuum level exceeds the gripping threshold, a secure grip is signalled by the pressure sensor of each zone in use. [0025] - The workpiece may not be lifted unless the pressure sensor of each zone in use signals a secure grip. [0026] - When a zone is not covered by the workpiece, the isolation valve of that zone is closed by the cell controller. [0027] - While the isolation valve of that zone is in the open state, the vacuum of a covered zone is maintained by the ejector. [0028] - Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. [0029] - The workpiece is held until the blow-off valve has opened the circuit. [0030] The cell controller reads the pressure sensor (each zone line) and the contact detector (on the gripping face) and commands the blow-off valve, the isolation valves; no sensor drives an actuator directly. 4. Parameters and operating assumptions [0031] Parameter values of this embodiment: locking of the tool-change interface: mechanical (sets what has to be present at the interface for the tool to stay attached); material of the foam pad: sponge (sets the compliance of the sealing face); porosity of the foam pad: closed cell (sets whether air passes through the pad body or only through openings cut through it); stages of the ejector: one (sets the flow drawn at low vacuum and the compressed air consumed while a sealed face is held); control of the isolation valves: per zone (sets which part of the circuit the valve cuts: one branch line on its own or the whole circuit); material of the isolation valves: steel; material of the zone branches: plastic; zones of the zone branches: four (sets how much of the face can be treated separately); placement of the pressure sensors: at each zone (sets where in the circuit the reading is taken and what it describes); placement of the contact detector: on the gripping face (sets where the presence of the workpiece is detected); duration of the blow-off valve: a short pulse (sets how quickly the face clears and how much air each release costs); timing of the blow-off valve: before set-down (sets whether the pulse assists a drop release or clears the face after set-down). [0032] A zone is in use when the workpiece covers it. Which zones are in use is decided by the controller from the workpiece programme; this arrangement fixes where each zone is measured, not how the programme is written. [0033] Which zones the workpiece covers is known to the controller from the workpiece programme; the arrangement provides the valve per zone and the controller decides which valves to close. [0034] The workpiece is released while it is still above the receiving surface and falls the remaining distance onto it. This sequence is for a workpiece and a receiving surface that tolerate that drop, for example a part released into a container or onto a conveyor; the drop height is set by the application and is not fixed here. [0035] The blow-off is a short pulse: the valve opens for a fraction of a second, long enough to break the seal and clear the face, and closes again. [0036] The closed-cell foam does not pass air through its body; the face is evacuated through openings cut through the pad into the distribution chamber, and the foam around each opening forms the seal against the workpiece. [0037] A zone whose isolation valve is closed is cut from the common line and does not vent or blow off until its valve opens. [0038] The lock is engaged by a manually operated lever on the interface; no supply crosses the interface for the lock, and tool exchange needs an operator at the tool. [0039] Vacuum levels are stated as gauge pressure below atmosphere. A stronger vacuum is a larger pressure difference below atmosphere, and the vacuum level 'exceeds the gripping threshold' when that difference is at least the threshold difference. 5. Provenance and status [0040] This document is an original combination composed from a typed library of mechanism blocks. Each block was derived from a published patent and carries typed connection points, the parameters its source states, and its own construction and operating description. The combination described here is proposed and has not been constructed. The published documents behind the blocks used in this arrangement are EP-4385681-B1, US-10163334-B1, US-11427405-B1, US-11858125-B2, US-2022339798-A1, US-8132312-B2, WO-2008134339-A4, WO-2026020244-A1; their text is not reproduced, and the description above is generated from the structure of the combination. ------------------------------------------------------------------------ OpenTechnical publication OT-2026-000065875 Published 2026-09-17T08:49:29.817056Z https://opentechnical.org/p/OT-2026-000065875 { "abstract": "A zoned vacuum gripping tool comprising one tool-change interface, one foam pad, one ejector, four isolation valves, four zone branches, four pressure sensors, one contact detector and one blow-off valve. When the foam pad reaches the workpiece, the foam pad is evacuated by the ejector. Before the workpiece reaches the set-down position, the workpiece is blown off by the blow-off valve while the workpiece is above the receiving surface. The arrangement is a proposed configuration composed from a typed library of mechanism blocks derived from published patents; it has not been constructed.", "canonical_url": "https://opentechnical.org/p/OT-2026-000065875", "categories": [ "robotics-automation/end-effectors/vacuum-grippers", "sensors-controls-machine-vision/position-and-presence-sensing", "sensors-controls-machine-vision/force-and-pressure-sensing/vacuum-sensors", "industrial-motion-power-transmission/fluid-power/valves-and-manifolds" ], "extent": { "figures": 0, "paragraphs": 40, "words": 1530 }, "figures": [], "files": [ { "bytes": 21437, "media_type": "text/html; charset=utf-8", "name": "index.html", "sha256": "e19a16a66e21dd23a3a063334bb3c27ec7772d57706971bd96fb48eef0e61413" }, { "bytes": 10530, "media_type": "text/markdown; charset=utf-8", "name": "publication.md", "sha256": "7d17998c814ef5044f057f776926fe2d0b905599315d8e82f5d2b4d5a0aa1322" }, { "bytes": 10208, "media_type": "text/plain; charset=utf-8", "name": "publication.txt", "sha256": "f47895d3ddfa3fb2d00f79a67bf41f3ad8bb78d21f86292f3f2c6f3d7894194a" } ], "integrity": { "hash_algorithm": "sha256", "keys_url": "https://opentechnical.org/integrity/keys", "record_url": "https://opentechnical.org/p/OT-2026-000065875/integrity", "signature_algorithm": "Ed25519", "signature_file": "manifest.sig", "verify_url": "https://opentechnical.org/integrity/verify" }, "keywords": [ "zoned vacuum tool", "tool-change interface", "foam pad", "ejector", "isolation valve", "zone branch", "pressure sensor", "contact detector", "blow-off valve", "blow off release" ], "language": "en", "license": { "name": "Creative Commons Attribution 4.0 International", "url": "https://creativecommons.org/licenses/by/4.0/" }, "publication_id": "OT-2026-000065875", "published_at": "2026-09-17T08:49:29.817056Z", "publisher": "Nebula Innovations Limited", "record_type": "disclosure", "schema": "opentechnical-publication-manifest/1.0", "supersedes": null, "title": "Foam pad vacuum gripper, four zone face, per zone isolation, single stage ejector, pressure sensor per zone, pulsed blow-off before set-down, on a tool changer", "uuid": "01a0ae8e-80d2-7ca6-8aca-4346d871fc10" } 149R5gOiOEdt/f0wdOAA1J7uzmEdpEfrmpP7tXQf/rLqjkig91mTJonrblScoJPXHdH6Ra4RZNQtxlPGIvqwAg== algorithm: Ed25519 key_id: OT-SIGN-2026-01 public_key: https://opentechnical.org/integrity/keys signed_file: manifest.json signature_b64: 149R5gOiOEdt/f0wdOAA1J7uzmEdpEfrmpP7tXQf/rLqjkig91mTJonrblScoJPXHdH6Ra4RZNQtxlPGIvqwAg==